Micron Computer Setworks: How To Integrate

info2102760
Aug 20, 2023
3 min read

Updated: Oct 6

Why Add Computer Setworks to Your Sawmill?

Many sawmill owners ask: “Can I install a computer setworks on my existing mill?”

The answer is yes — and it’s easier than you might think. A computer setworks automatically positions the saw head to the exact cutting height you choose. You simply select a thickness, and the system moves the head precisely to that position — no manual measuring, no wasted lumber, and no time lost recalculating every cut.

In addition, Micron setworks include built-in cutting pattern programs that make operation even easier. With these programs, you can quickly choose or repeat your most common cutting sequences with just a few button presses. This not only increases the productivity of your sawmill, but also makes sawing more enjoyable and less tiring for the operator. And many more...

Step-by-Step Installation Guide

Here’s a simplified, clear approach to get Micron setworks working on your sawmill:

1. Installing the SPRT-500 Sensor:

Start by mounting the SPRT-500 sensor on top of your sawing head. Attach the cable ring to the part of the sawing head that moves up and down — this allows the sensor to accurately track vertical movement during operation.

The kit includes all brackets, bolts, and mounting hardware, making installation quick and simple. The sensor wire features an industrial plug-and-play connector, so the connection is easy and reliable even for first-time installers. You can also choose the wire length that best fits your sawmill when ordering.

Built from heavy-duty metal, the SPRT-500 has a sealed industrial housing that protects it from vibration, dust, moisture, and extreme temperatures. It’s specially designed and built for harsh sawmill conditions — we understand the challenges of real-world environments and engineered this sensor specifically to perform reliably in tough conditions.

2. Mount the Control Panel and Connect the Computer Setworks:

Next, mount the Micron control panel in a convenient, easy-to-reach location.

You’ll find the necessary screws included in the package to ensure a secure fit.

Once mounted, connect the computer setworks according to your sawmill’s motor type.

For sawmills with lifting DC motor or an electrical winch We recommend using a winch relay. We can add it free of charge if you mention it in the comment section of your order. The winch relay safely handles high currents, while the computer setworks controls the relay for precise lifting and lowering of the sawing head.
For Hydraulic Motors Connect to the existing electrical valves that control positioning at a constant speed already installed in your mill.
For Asynchronous Motors (controlled by contactors)
Simply connect to contactors or existing up/down buttons.

For hydraulic and asynchronous lifting motor types, it’s also possible to simply connect the computer setworks to the existing up/down pushbutton, toggle switch, or joystick already installed on the sawmill.

⚠️ Important: It is forbidden to connect the computer setworks directly to the lifting motor. There must always be an intermediate control device — such as contactors, solenoids, electrical valves, or winch relays — that manages motor power. This ensures safe operation, protects the controller electronics.

3. Connecting the SPRT-500 Sensor to the Control Panel:

The SPRT-500 sensor comes preconnected with a plug that fits directly into the control panel (as in models like SW-350-PRO). Very straightforward.

4. Power the Computer Setworks:

Micron control panels operate on 12 V DC.

Mobile sawmills – Power the system directly from your 12 V battery.
Stationary sawmills – Use an AC-to-DC converter to connect to your regular electrical supply.

This flexible design ensures compatibility with almost any sawmill setup.

5. Configuring the Setworks:

After powering up, enter a few basic parameters like minimum and maximum head heights.
The system includes a built-in machine learning algorithm. Over time, it “learns” your sawmill’s up/down movement dynamics to improve precision.
The initial setup typically takes around 10 minutes.

Final Thoughts:

Upgrading your sawmill with a Mikron Computer Setworks system is one of the easiest ways to bring automation and accuracy to your operation. In just a few hours, you can transform an older or new mill into a modern, efficient, and enjoyable-to-use machine that delivers professional-grade precision.

If you ever need help during installation or setup, our team is always ready to assist. And if you have any questions, you can always contact us by phone, email, or through the contact form on our website — we’ll be happy to help.